BEF performance models

One approach. A performance model for every system.

Every EnergyIntel assessment runs on a BEF performance model — a physics-based representation of how much energy a system essentially needs, not a statistical estimate or an industry average. The standardized BEF approach is applied the same way to every system type; here is what each model covers.

What is the Benchmark Energy Factor?

The Benchmark Energy Factor (BEF) compares how much energy a system or facility actually uses against its Essential Energy — the amount it would need if it were operating with the best available technology and practices, including the losses that are genuinely unavoidable, derived from first principles. BEF is expressed as a ratio: the closer to 1.0, the closer a system runs to its essential minimum, and everything above that minimum is wasted energy.

ENERGY OVER TIMEActualEssentialWastedEnergy (kWh)Time →ESSENTIAL ENERGYWASTED ENERGYBEF1.68▼ 41% wasted1.52.02.5TARGET ≤ 1.30
Illustrative. Actual energy use approaches Essential Energy over time — the shaded gap is wasted energy, and the BEF falls toward its target as that gap closes.

Supported Performance Models

Click any model to see its scope, required inputs, reported outputs, and a typical use case.

Scope

Industrial vapour-compression refrigeration systems — ammonia, CO₂, and HFC — serving cold storage, food processing, and process cooling loads. Covers compressors, condensers, evaporators, and auxiliaries.

Inputs

  • Compressor kWh and runtime
  • Suction and discharge pressures
  • Refrigerated space temperatures
  • Ambient wet-bulb temperature
  • Cooling load (if metered)

Outputs

  • Essential compressor energy
  • Auxiliary wasted energy (condenser fans, pumps)
  • Monthly BEF and wasted energy
  • ECM-ready conservation potential

Sample use case

A food-processing plant runs an ammonia refrigeration system through a seasonal production cycle. The model normalizes for changes in production load and ambient conditions, so a BEF improvement after a compressor upgrade reflects real efficiency gains rather than a cooler summer.

Scope

Whole-building refrigerated facilities — cold storage warehouses, distribution centres, blast freezers, and refrigerated food processing plants. Covers envelope, refrigeration plant, lighting, and auxiliary loads.

Inputs

  • Facility gross and refrigerated floor area
  • Product throughput and storage temperature
  • Utility meter data
  • Weather (Environment Canada)
  • Envelope characteristics (if available)

Outputs

  • Essential facility energy
  • Plant vs. non-plant split
  • Normalized EUI benchmark
  • Facility-level BEF

Sample use case

A 3PL cold-storage operator benchmarks 12 warehouses across climate zones. The model produces a facility-level BEF that lets the operator rank sites and prioritize capital upgrades without distortion from geography.

Scope

Centrifugal and positive-displacement slurry pumps used in mineral processing, tailings, and dredging applications. Covers pump, motor, drive, and associated piping losses.

Inputs

  • Slurry flow and density
  • Pump suction and discharge pressures
  • Motor kWh
  • Solids concentration
  • Pipe geometry

Outputs

  • Essential hydraulic energy
  • Derating for solids handling
  • Wasted energy
  • BEF per pumping circuit

Sample use case

A mine site benchmarks its tailings pumping circuit against the BEF essential model. The analysis flags a throttled discharge valve as a major source of wasted energy, justifying a VFD retrofit.

Scope

Centrifugal pumping systems moving water or water-like fluids — municipal water and wastewater, HVAC, process cooling, irrigation. Covers pumps, motors, VFDs, and system curves.

Inputs

  • Flow rate (measured or inferred)
  • Static and dynamic head
  • Motor kWh
  • Fluid temperature
  • Pump curve or nameplate data

Outputs

  • Essential hydraulic kWh
  • Pump-motor-drive efficiency split
  • System-curve derived losses
  • Monthly BEF trend

Sample use case

A municipal water utility benchmarks a booster pumping station. The model reveals that 60% of consumption is wasted energy, leading to a VFD upgrade and trim-wheel change that drops BEF from 2.47 to 1.89.

Scope

Fans and blowers for industrial ventilation, process air, combustion air, and dust collection. Covers fan, motor, drive, and duct system losses across pressure zones.

Inputs

  • Air flow rate
  • Inlet and outlet pressures
  • Motor kWh and runtime
  • Air density (T, RH, elevation)
  • Number of pressure sections

Outputs

  • Essential fan energy
  • Pressure-section energy split
  • Drive and motor losses
  • Monthly BEF and wasted energy

Sample use case

A manufacturing plant benchmarks its process-ventilation fans. The model isolates oversizing and throttling losses section by section, giving engineers a prioritized list of fans to retrofit first.

Scope

Activated sludge and related biological treatment plants. Covers headworks, aeration blowers, mixers, return-activated-sludge pumping, and solids handling.

Inputs

  • Influent flow and BOD load
  • Aeration blower kWh
  • Dissolved oxygen setpoints
  • Effluent quality targets
  • Plant configuration

Outputs

  • Essential aeration energy
  • Load-normalized BEF
  • Blower / pumping / mixing split
  • ECM-ready wasted energy

Sample use case

A regional water-reclamation plant benchmarks its aeration system. The model accounts for seasonal load variation, so the plant can credibly report verified savings from a fine-bubble diffuser retrofit.

Scope

Mechanical vapour compression heat pumps used for industrial process heating, hot water, and space conditioning. Covers compressor, condenser, evaporator, and auxiliary loads.

Inputs

  • Compressor and auxiliary kWh
  • Source and sink temperatures
  • Heat delivered
  • Refrigerant and system configuration

Outputs

  • Essential heating energy (Carnot-referenced)
  • Actual vs. ideal COP
  • BEF and wasted energy
  • Temperature-lift sensitivity

Sample use case

A dairy plant installs an industrial heat pump to recover waste heat for process hot water. The model benchmarks the installed system against its Carnot-referenced ideal, giving clear visibility into remaining conservation potential.

BEF performance models in development

Currently in development — additional BEF performance models extending the approach to new sectors.

Cement Manufacturing Facilities

In development

Cement Kiln Process

In development

Data Centres

In development

Paper Machine Drying

In development

Office Buildings

In development

District Energy

In development

Gas Compressor Stations

In development

Greenhouses & Horticulture

In development

Potable / Drinking Water Plants

In development

Non-Refrigerated Warehouses

In development

Lumber Drying Kilns

In development

Don't see your system?

The BEF approach is expanding. Contact us about models on the roadmap or custom model development.